9 posts

Three Minute Metrology Guide

Reference guides to the internal geometries no catalogue instrument reaches. Three minutes each, ending with what our design office needs to respond in 24 hours.

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O Ring Measurement - The Three Minute Metrology Guide
O Ring Measurement - The Three Minute Metrology Guide

The issue An O-ring is only as good as the gland it sits in, and every sealing-failure investigation eventually arrives at the same unglamorous place: the groove. Its diameter — always larger than the bore that hides it — carries some of the tightest tolerances on the drawing, routinely ±0.

by The Datum
Thread Measurement - The Three Minute Metrology Guide
Thread Measurement - The Three Minute Metrology Guide

The issue An internal thread has three diameters, and the one that governs fit — the pitch diameter — is the one no ordinary instrument touches. It lives between the crests, on the flanks that actually locate the mating part, routinely toleranced tighter than either diameter you can see. When a thread

by The Datum
80mm for pole. Give or take a hair.
80mm for pole. Give or take a hair.

Formula 1 runs on a rulebook, and in 2026 that rulebook was rewritten more completely than at any point in the sport's history. Buried in the new power unit regulations are exactly two clauses held to a tolerance of ±0.1mm — about the width of a human hair,

by The Datum
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